Facing Challenges in Industrial Production

The manufacturing industry is facing unique challenges, including mitigating overall costs against production and policy. Facing these hurdles, it is up to you to instill confidence and maintain viability during this time.  An easy way to stay ahead of the game is by checking your equipment, focusing on sustainability, and staying ahead of government policy.

Quality Check Your Equipment

From Industrial blenders to compressors, industrial manufacturing requires a large assortment of equipment. Maintaining it is key to ensuring your company’s production goes uninterrupted. Make the time to check that your industrial sites are using the right equipment and that they are up to date. Little checks like this are an easy way to help protect your investment prevent any interruptions in the production process.

Maintain Green Policies

Governments are cracking down on carbon emissions around the globe. Looking into ways to improve your company’s policy to include green measures will help reduce manufacturing costs and enhance your image. By adding sustainability plans to your business model, you can get ahead of public policies and establish yourself as a leader in your field.

Stay Informed on Changing Regulations

Governments are constantly updating policies for industrial manufacturing, whether this is adding restrictions or easing them. There are hundreds of regulations you need to stay on top of to protect your company. If you are not already up to date with the latest policies in your industrial field, research them now. This will help ensure your company is focusing on what they do best and not playing catch-up with changing regulations.

By maintaining quick checks on the equipment, sustainability policies, you will ensure that your company stays ahead of the game. Take the time to keep yourself informed and ready to face whatever challenges may arise. No matter your industry, it pays to stay ahead.…

How to Maintain Your Car Wash Equipment

How to Maintain Your Car Wash Equipment

If your car wash equipment is breaking down, it’s important to receive car wash repair services right away. if not, you’ll likely lose customers and ultimately, money. Perhaps the best way to prevent downtime is to properly maintain your car wash equipment. This can help you avoid costly repairs and keep your car wash running without a hitch.

Follow Manufacturer Recommendations

While it’s usually best to get a licensed professional to maintain your car wash, you can do it yourself. To do so, look at the manual supplied with your equipment. The manufacturers created the equipment so they’ll likely have the best recommendations for how to properly maintain it.

Build a Maintenance Calendar

Create a schedule that will guide you and your staff on when to maintain your equipment. For example, if one piece of equipment needs to be maintained every 30 days, be sure to record it. You can set up automatic email or text reminders to help you remember when to perform maintenance on your equipment. Assigning certain duties to staff members can also be helpful in facilitating maintenance tasks.

Track Everything

Use a spreadsheet to track and document your maintenance procedures. Be sure to add notes if you have specific concerns regarding your equipment. This is important because when you need to discuss certain issues with your suppliers, equipment manufacturers, and/or repair personnel, you’ll already have information recorded. All you’ll need to do is reference it and relay to them what you’ve written.

With any piece of equipment in your car wash, there will almost always be a chance of it malfunctioning. In this case, you’ll need to seek out the help of a repair technician. It’s usually best to do this as soon as possible and not wait until the equipment stops working altogether.…

Using Electroplating and Anodizing To Teach Chemistry


Just about everything is about chemistry and using your industry to teach students about chemistry can be a good way to get a new generation interested in what you do. For those who use electroplating and anodizing to coat various metals with other metals, you can set up a few simple experiments to show students what you do and how it benefits your customers.

Supplies

You will need some key supplies for these experiments including an anodizing tank, an electroplating tank, electrodes and a power source. You will also need an item to either electroplate or anodize and solutions to aid in this process. It is important to also have the proper safety equipment and cleaning stations for each process. Since electroplating and anodizing are basically opposites, with one adding a layer of material to deter oxidation and the other adding a layer of oxidation to the material, it is important to keep the supplies separated according to the task.

Key Information

Because you are using the processes to teach about chemistry and how it helps with your industry, it is important to give some key information such as which materials work the best in each process, how the charge of the current and solution help add the layers and even how you can make designs with this process. By going over how each variable of the process changes the outcome, such as the saturation of the solution and the cleanliness of the items, you can show students how dedication to details gives the best outcome.

Teaching the science behind key industry processes such as electroplating and anodizing can help inspire more students to join your industry after graduation. This can also help inspire new innovations in technology and in the process itself to make your job easier over time. You can use this in small scale situations such as telling your kid’s class about your career or in larger demonstrations at job fairs.…

What Are Wire Harnesses?

As modern technology and the possibilities of cable assemblies continue to develop, there are many parts of this tech niche ready to be explored. One major subset of this industry is that of wire harnesses. For those unfamiliar with the term or product, wire harnesses are sets of specifically organized wires, terminals, and connectors that run through a machine (most often a vehicle of sorts) that could even be compared to the nervous system of the body.

Design

Wire harnesses are designed to protect multiple cables. If a wire harness is opened, it often reveals many cables running from place to place and system to system. The harnesses are typically made of a plastic material that protects cables from extreme temperatures or the elements. For systems that run through machinery like vehicles, extreme temperatures can be reached, so it is important that cables that are critical to the design and function of the machine are not worn down and can be protected. Wire harnesses are also a low-cost investment, so they keep things working longer in the long run.

Purpose

Wire harnesses are designed to solve two major problems. First, they can help maneuver around geometric limitations that may be causing design issues. Secondly, they can help to solve additional electrical requirements. Essentially, wiring systems will often need to be organized in very specific ways to make sure that all the different pieces of a product can do their jobs correctly. For machines as large as airplanes, for example, these functions are more critical than ever.

Cables and their wire harnesses are designed to match their environment and can be designed to protect against heat, extreme cold, water, or frictional wear and tear as necessary. With more technological advancements every day, wire harnesses are greatly beneficial to put some of the more outdated worries to rest. Machines are in good hands when cables are protected by capable wire harnesses.…

Preparing for New Solar Panels

Whether you’re seeking independence from the grid, cheaper energy bills or doing what you can to help the environment, solar energy appeals to many homeowners. However, while it’s not a monumental task to set up a solar electric system for your house, it’s not a trivial matter either. Before and during your search for solar panel installation New Jersey, keep these guidelines in mind as you prepare to make the switch.

Estimating Your Solar Potential

The amount of energy that solar panels can provide can vary based on location, architecture and surroundings. Similarly, the savings that you’ll see on your energy bills can be influenced by homeowners associations, state and federal incentives and whether or not you can sell electricity back to the grid. Make sure that your roof has ample sunlight exposure and won’t need replacing in the near future, and check for any local restrictions on home solar panels. Contractors and online resources can help you get an estimate of the likely impact of solar panels.

Rating Your Home’s Energy Needs

Your contractor will need to know about your home’s average energy usage on a yearly and monthly basis; before you contact them to assess your home, gather what info you can from prior energy bills. Additionally, it’s a good idea to get an assessment of just how your home’s energy is used. Switching to solar power can be done more easily if you find ways to improve on energy efficiency, and an energy audit can highlight just how to do that.

Doing Research on Local Contractors

A good solar energy system comes from a skilled and certified contractor. Look into your local options and check online reviews or what friends, family and neighbors have to say about them. When you’ve narrowed down the list, conduct interviews with the contractors to verify their capabilities and get bids on installation, hardware and other costs. Even when you’ve selected a contractor for the job, ask for open, transparent estimates and suggestions and work with them to give your own input so they can decide what’s right for you.…

Facts About Refractories in Industry

Throughout the industrial sector, machines like boilers, furnaces and kilns help drive material processing, manufacturing and energy production. One feature, vital yet easily overlooked, is common to all of these: the use of heat-resistant materials known as refractories. Many different materials fall under this class, but their use has been present since the earliest brick kilns and ovens. An understanding of what role refractories serve is important in maintaining the modern manufacturing processes that rely on them.

Properties of Refractories

In industrial contexts, a refractory is a non-metallic material that retains its strength and integrity at high temperatures, at least above 1000 °F (538 °C / 811 K). Traditionally, refractories were made in brick form, but modern refractories can exist as preformed shapes like interlocking tiles, aggregates or cements that are formed and fired where necessary or lightweight ceramic fibers. Most refractories are composed of ceramics or minerals, with various oxides and carbides being common components, and they vary in chemical reactivity and acidity/alkalinity.

How Refractories are Chosen

The ideal refractory to use in a given scenario or machine depends on the environment it’ll be exposed to—temperature, atmosphere, materials being processed, expected byproducts, etc. For instance, a given material may excel in high-temperature environments without oxygen, such as graphite, but would combust in the presence of oxygen. Similarly, coke oven door plugs, used to seal the interior atmosphere, contain refractories that must resist both carbon penetration and thermal shock caused by sudden changes in temperature to keep the seal from breaking.

Where Refractories are Used

Refractories are common anywhere where high temperatures are involved, both in and out of industrial settings. Clay kilns and fireplaces use simpler refractory materials, while high-grade alumina composites make up the heat shielding installed on space shuttles. Coke ovens, smelting crucibles, boilers and more remain structurally stable during operation thanks to various refractories lining or comprising their interiors.…

The Varied Used for Electronic Couplers

Power dividers go by many names, including directional couplers, power combiners (when used in reverse), and power splitters are considered passive devices most commonly used for radio technology purposes. The purpose of these devices is to couple a specific amount of electromagnetic power in a port or transmission line, which allows a signal to be useful for another circuit.

With directional couplers, a crucial feature is that they only couple the power flowing in a single direction. The power entering the output port is coupled to the specific, isolated port, but not to the coupled port. Directional couplers, work to split the power equally between two ports. This design is referred to as a hybrid coupler, such as the 180 degree hybrid combiner.

Understanding Directional Couplers

Usually, the construction of directional couplers involves the use of two coupled transmission lines that are set close enough together so the energy passing through one is coupled to the other. This is a technique that’s favored at microwave frequencies where the transmission line design is used to implement several circuit elements.

However, a lumped component device is also possible at lower frequencies, including the audio frequencies used for telephony. With microwave frequencies, specifically the higher bands, the waveguide designs can be used. Many of the waveguide couplers respond to one of the conducting transmission line designs; however, there are other types that are unique to the specific waveguide.

The Use of Power Dividers and Directional Couplers

There are many applications for power dividers and directional couplers. These include creating a signal sample for monitoring or measurement, feedback, antenna beam forming, combining feeds from and to antennas, separating the received and transmitted signals on the telephone lines, and creating taps for systems distributed by cable, such as cable TV.

Understanding the use of these couplers and combiners is the best way to ensure they are used properly. Be sure to keep this information in mind to know the benefits they can offer.…