Applications of Diamond Grinding Wheels
Diamond grinding wheels have many classifications. These include classifications according to their shape, bond, grit size, and concentrations. When you need to do abrasive and grinding machining operations, then these different types of grinding wheels are used. Grinding machines greatly use the diamond grinding wheels in specific applications. If you are doing grinding or machining processes, it is important to use the proper grinding wheel.
There are many applications today that use the diamond grinding wheels. The resin, metal, vitrified, and electro-plated wheels are the different types of diamond wheels. The resin wheels are the most common of these wheels. Resin wheels are used in many tool room and production applications. There are more specific applications for the metal and vitrified types of wheels and they are newer bond types. It is quite expensive to buy these kinds of wheels because they are quite rare. They are custom made-to-order types of wheels. You find electro-plated wheels in cut-off wheels and they are used in low demanding abrasive grinding. If you are doing plastic, then the electro-plated wheel is used.
Since each of these wheels are used of specific applications, it is important to know these types of grinding wheel and their applications. Your grinding operations may not be done effectively if you don’t use the proper types of wheels. So, before starting your grinding operations, you should first determine the type of materials you are working on and the type of grinding wheel that you should use.
Diamond grinding wheels are used in many types of materials and in many different processes. You only use diamond wheels strictly on carbides and a CBN grinding wheel is used on steel.
The synthetic diamond, the cubic boron nitride (CBN) and the alumina-zirconia are another classification of diamond grinding wheels. The synthetic diamond is the hardest of the three and the softest is the alumina-zirconia. You need to consider some factors when selecting a particular type of wheel.
First is the you should determine the hardness of the item that you will grind. If you are going to grind iron or steel, then the ideal wheel is a CBN wheel. For non-ferrous metal where you need to remove a large amount of metal, the synthetic diamond blade should be used. Use the alumina-zirconia wheel to grind soft metals.
You next look at the nomenclature plate on the grinding machine. If you check the speed rating in meters per second, then you can determine if the speed is not something that will make the grit disintegrate or separate during operation.
The last steps include determining whether you will do wet or dry grinding, and selecting the coarseness of the wheel. To get the best results, you need to determine the right grinding wheels for these conditions.